"Not Free" Upgrades: Carburetor

 

 

 P-38 Lightning

 

Factory R & D has updated their high-performance bolt-on accelerator pump plate that cures that annoying hesitation and stumbling while adding horsepower and response. This product will also ease in starting. This product is basically a bolt on replacement for the stock AP cover on the bottom of the carburetor. You do have to use the OEM O-rings and screws. Some minor jetting changes may be required with this mod. My bike only required adjustment of the fuel screw. For more information regarding the P-38 search the T archives

Similar results may be obtained with using different accelerator pump diaphragms. See Tuning the AP.

 

 Power Now

 

The Power Now for the 4 strokes are machined from aluminum with a stainless steel plate pressed in. Improves snap right from idle and pull up to mid throttle. Reduces stalling and clutch use when negotiating tight trails. Often you can pull a gear higher out of turns or in slower situations. Order here.

 

Power Now Version 1: How It Works

 

The New and Improved Power Now™, is fast becoming known as the "best power product you can buy for your bike under $100". It's gives idle to midrange torque on four strokes and idle to increased top on two strokes.

It is being used or tested by Factory Kawasaki, Kawasaki Europe, Factory KTM in America and Europe, Suzuki offroad, Larry Roeseler, Team ECC and others.

Power Now™ was recently endorsed by Yamaha Motor France Cross Country and Enduro teams and TM Import France Enduro and MX Team.

It's the best new product of the year and was given a score of 9.5 out of 10 in DirtRider Magazine. For 2-strokes, 4-strokes, ATVs and Mini bikes, get the performance increase no other product can give you for this price.

The New Power Now™, slices the single air venturi going into the carburetor into 2 smaller, faster, venturis via the PowerNow™’s ‘Power Plate’. Our revolutionary modification to our Power Plate assists the vacuum of the fast moving air by drawing the fastest moving air molecules through a precisely positioned hole in the plate, drastically increasing the speed of the top and bottom venturis entering the cylinder. With this new modified Power Plate, the result is volumetric engine efficiency through uncompromised airflow velocity. To see how it works, click here.

For instructions on how to upgrade your "older" Power Now to the newer version, click here.

 

FMF Racing Dynos (click on images to enlarge):

 

 

 Zip-Ty Fuel Screw

 

Another great product by Zip-Ty Racing. Strong, well manufactured product. Using only the best materials. Designed around industry standards, this is a product that is designed to last; need I say more? Order here.

 

 Scotts Adjustable Fuel Screw

 

WHAT IS IT? A quick and easy way for four-stroke owners to enter the wonderful world of cart adjustment.

WHAT'S IT COST? $17.95

WHAT'S IT DO? With every change in temperature, humidity or barometric pressure, a four-stroke carb's settings change. Thumper carbs change their fuel/air ratio by altering the amount of gasoline via a bleed needle. Scotts' adjustable fuel screw replaces the stock screwdriver-style needle with a T-handle needle. Very simple.

WHAT STANDS OUT? Here's a list of things that stand out on Scotts' adjustable fuel screw.

  1. Function: Turning a fuel screw in decreases the amount of gasoline, which leans the mixture. Turning the fuel screw out (counterclockwise) increases fuel flow, richening the mixture. Scotts Performance's adjustable fuel screw allows you to make quick adjustments (even while the bike is running).
  2. Fitment: Keihin FCR carbs are almost universal on four-stroke motocross bikes, so Scotts' brass fuel screw adjuster will fit on Honda, Yamaha and KTM thumpers. It is easy to install.

  3. Length: Scotts Performance designed its adjustable fuel screw to be extra long. This not only makes it easier to use, but, in the case of KTM four-strokes, easier to reach. The T-handle allows you to determine how much the fuel screw has been turned. (4) Regularity. This is a tool that you will use constantly.

WHAT'S THE SQUAWK? We have no complaints.

 

Halfway: If you've ever wondered where the fuel screw on a Keihin cart is, here's the answer. When fully installed, only the T-handle sticks out.

Pointy end: An adjustable fuel screw bleeds down the amount of fuel entering the cart's circuitry. It's as easy to use as your shock's compression adjuster.

 

 Kouba Fuel Screw

 

If you have ever tried to adjust the air/fuel adjusting screw while the engine is running, one of these is a must! This "T" handle presses onto the existing mixture screw and eliminates the need to carry a special tool so one can dial in the mixture to minimize the stall/cough right off idle. For more info see www.koubalink.com.

 

 

 Pilot Air Screw

 

Sudco makes a pilot air screw (PAS) which is basically an adjustable pilot air jet. With this you can vary the amount of air into the pilot circuit without changing jets. This is an aftermarket product that fits into the same hole as the pilot air jet and includes a spring to hold it's position. It is in the intake mouth of the carburetor. (part numbers- 021-230 and 021-235).

 

Number of turns out PAJ Correlation
1 #100
3/4 #85
5/8 #75
1/2 #65

 

One limitation the the PAS is that you must remove the carb bell to make the adjustment. TT member Littlefoot drilled out the opening in his carb bell to 6 mm so he only had to take of the air boot and insert a long screwdriver. 6mm gives you enough room to get a screwdriver in that can actually turn the PAJ(S), but if the jet were to back out it can't fall out and get into the intake tract.

From TT member Littlefoot: "I first used a small straight blade screwdriver that would fit through the slot, (air intake), and inserted it into the PAJ(S). I then used this to mark a reference point on the intake bell, clamped the bell on a drill press and drilled via the reference point. out to approx. 6mm,(used number drills), in small increments. I kept putting the bell back on the carb to verify position and access to the PAJ(S). I was concerned that I would break through the side of the bell, but no problems, just go slow."

 

 

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Last Updated 03/19/2004